Welder Performance Qualification Record Form
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Welder Performance Qualification Record Sample
WELDER and WELDING OPERATOR PERFORMANCE
QUALIFICATION RECORD
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Welder’s Name: |
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ATF No: |
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Test No. |
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Welder’s SS No. |
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Date: |
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Reference WPS No: |
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VARIABLE |
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QUALIFICATION TEST DETAIL |
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QUALIFICATION RANGE* |
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Code or Specification Used: |
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Welding Process and Type: |
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Manual |
Semiautomatic |
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Manual |
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Semiautomatic |
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Mechanized |
Automatic |
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Mechanized |
Automatic |
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Backing: |
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Used |
Not Used |
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Required if used |
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Base Metal |
Spec/P or |
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Plate/Pipe Thickness – Groove |
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Plate |
Pipe |
Thick. |
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Plate/Pipe Thickness – Fillet |
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Plate |
Pipe |
Thick. |
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Pipe/Tubular Outside Diameter – Groove |
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Pipe/Tubular Outside Diameter – Fillet |
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Filler Metal |
Specification No. |
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Classification No. |
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F No. |
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Diameter |
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Consumable Insert |
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Yes |
No |
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Penetration Enhancing Flux |
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Yes |
No |
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Deposited Weld Metal Thickness |
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Current/Polarity & Current Range |
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Type/Polarity: |
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Range: |
Amperes |
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Metal Transfer Mode (GMAW or FCAW) |
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Torch Shielding Gas |
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Type: |
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Flow: |
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Root Shielding Gas |
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NA Type: |
Flow: |
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Position(s) |
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Test Position(s) (1G, 2G, etc.): |
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Qualified Position(s) (F, H, V, O, or All) |
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Vertical Progression |
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Uphill |
Downhill |
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Uphill |
Downhill |
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* NOTE: Insert NA for Variables that are identified as
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MECHANICAL TEST RESULTS |
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Type And Figure No. |
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Results |
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Type And Figure No. |
Results |
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Guided mechanical Testing Conducted By: |
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Date: |
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NONDESTRUCTIVE EXAMINATION RESULTS |
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Radiographic Results: |
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Report No. |
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Radiographic Testing Conducted By: |
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Welding Witnessed By: |
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Visual Inspection: Pass |
Fail (reason |
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We certify that the statements in this record are correct and the test welds were prepared, welded and tested in accordance with |
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the requirements of: AWS D1.1- |
, AWS B2.1- |
Other: |
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Date Qualified: |
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ATF Name and Number: |
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Signed By: |
CWI No. |
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ATF WPQR Blank Form |
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Instructions on Utilizing Welder Performance Qualification Record
Completing the Welder Performance Qualification Record form is an important step in documenting a welder's skills and qualifications. This form captures essential details about the welder and the tests they have completed. Follow these steps carefully to ensure accurate and complete information is provided.
- Welder’s Name: Enter the full name of the welder.
- ATF No: Fill in the appropriate ATF number.
- Test No: Input the test number assigned to this qualification.
- Welder’s SS No: Provide the Social Security number of the welder.
- Date: Write the date when the test was conducted.
- Reference WPS No: Enter the Welding Procedure Specification number used for the test.
- Code or Specification Used: Specify the code or specification that applies to this qualification.
- Welding Process and Type: Check the appropriate box for the welding process (e.g., Manual, Semiautomatic, Mechanized, Automatic).
- Backing: Indicate whether backing was used or not.
- Base Metal Spec/P or M-Number: Fill in the specification or material number of the base metal.
- Plate/Pipe Thickness – Groove: Enter the thickness of the plate or pipe for groove welds.
- Plate/Pipe Thickness – Fillet: Provide the thickness for fillet welds.
- Pipe/Tubular Outside Diameter – Groove: Specify the outside diameter for groove welds.
- Pipe/Tubular Outside Diameter – Fillet: Specify the outside diameter for fillet welds.
- Filler Metal Specification No: Enter the specification number for the filler metal.
- Classification No: Provide the classification number for the filler metal.
- F No: Fill in the F number as applicable.
- Diameter: Specify the diameter of the filler metal.
- Consumable Insert: Indicate whether a consumable insert was used.
- PENETRATION ENHANCING FLUX: Specify if penetration enhancing flux was used.
- Deposited Weld Metal Thickness: Enter the thickness of the deposited weld metal.
- Current/Polarity & Current Range: Provide details on the type/polarity and range of current used.
- Metal Transfer Mode: Specify the metal transfer mode (GMAW or FCAW).
- Torch Shielding Gas Type: Indicate the type of shielding gas used and its flow rate.
- Root Shielding Gas: Specify the type and flow rate of the root shielding gas, if applicable.
- Test Position(s): List the test positions (e.g., 1G, 2G, etc.) used during the qualification.
- Qualified Position(s): Indicate the positions for which the welder is qualified (F, H, V, O, or All).
- Vertical Progression: Specify if the progression was uphill or downhill.
- MECHANICAL TEST RESULTS: Fill in the type and figure number of mechanical tests conducted, along with the results.
- Guided Mechanical Testing Conducted By: Name the individual or organization that conducted the testing.
- Date: Write the date when the mechanical testing was conducted.
- NONDESTRUCTIVE EXAMINATION RESULTS: Provide the radiographic results and report number.
- Radiographic Testing Conducted By: Name the individual or organization that conducted the radiographic testing.
- Welding Witnessed By: Enter the name of the individual who witnessed the welding.
- Visual Inspection: Indicate whether the inspection passed or failed, and provide reasons if applicable.
- Certification: Certify the correctness of the statements in the record, including the test welds and compliance with AWS standards.
- Date Qualified: Fill in the date the qualification was completed.
- ATF Name and Number: Provide the name and number of the ATF.
- Signed By: Include the signature of the person certifying the record.
- CWI No: Enter the Certified Welding Inspector number.
Misconceptions
- Misconception 1: The Welder Performance Qualification Record (WPQR) is only necessary for new welders.
- Misconception 2: The WPQR is a one-time document that does not require updates.
- Misconception 3: Only the welding supervisor is responsible for completing the WPQR.
- Misconception 4: The WPQR is not important for safety and compliance.
- Misconception 5: The WPQR only applies to specific industries.
- Misconception 6: A passing grade on a test guarantees a welder's qualification for all types of welding.
- Misconception 7: The WPQR can be completed without any oversight or verification.
This is not true. The WPQR is important for both new and experienced welders. Even seasoned professionals must periodically renew their qualifications to ensure they meet current standards and practices.
In reality, the WPQR must be updated whenever there are changes in the welder's qualifications, such as a new welding process or a different type of material. This ensures that the record reflects the most current skills and capabilities of the welder.
While the supervisor plays a key role, it is a collaborative effort. The welder must also provide accurate information and participate in the testing process to ensure the record is complete and valid.
This misconception overlooks the critical role of the WPQR in maintaining safety standards. Proper documentation helps ensure that welders are qualified to perform their tasks, thereby reducing the risk of accidents and ensuring compliance with industry regulations.
Actually, the WPQR is relevant across various industries that involve welding. Whether in construction, manufacturing, or shipbuilding, the qualifications documented in the WPQR are essential for ensuring quality and safety in welding practices.
This is misleading. The WPQR specifies the qualification range, which includes the types of welding processes and materials a welder is certified to use. A welder may excel in one area but may not be qualified in another without additional testing.
This is incorrect. The WPQR requires verification by qualified personnel, such as a Certified Welding Inspector (CWI). This oversight ensures that the information recorded is accurate and meets the standards set by relevant codes and specifications.
Documents used along the form
When it comes to documenting a welder's qualifications, several important forms and documents complement the Welder Performance Qualification Record (WPQR). Each of these documents plays a vital role in ensuring that the qualifications are comprehensive and meet industry standards. Below is a list of commonly used forms that work alongside the WPQR.
- Welding Procedure Specification (WPS): This document outlines the specific welding processes, materials, and techniques to be used for a particular job. It serves as a guideline for welders to follow, ensuring consistency and safety in their work.
- Motor Vehicle Bill of Sale: For those involved in vehicle transactions, the essential Motor Vehicle Bill of Sale form resources provide the necessary documentation to ensure a smooth transfer of ownership.
- Procedure Qualification Record (PQR): The PQR demonstrates that a specific welding procedure can produce welds that meet the required standards. It includes details about the test welds, including the materials and techniques used, and the results of any tests performed.
- Welder Certification Card: This card serves as proof that a welder has successfully completed the necessary qualifications and is certified to perform specific types of welding. It typically includes the welder’s name, certification number, and the types of welding they are qualified for.
- Inspection Reports: These documents provide a detailed account of the inspections conducted on welds and materials. They include findings from visual inspections and any non-destructive testing performed, ensuring that the welds meet the specified quality standards.
- Non-Destructive Testing (NDT) Reports: NDT reports detail the results of tests conducted to assess the integrity of welds without causing damage. These tests can include radiographic, ultrasonic, or magnetic particle testing, and are crucial for verifying weld quality.
- Quality Control Plan: This document outlines the procedures and standards for maintaining quality throughout the welding process. It includes guidelines for inspections, testing, and corrective actions to ensure that all welds meet the required specifications.
These documents, when used in conjunction with the Welder Performance Qualification Record, help create a comprehensive picture of a welder's capabilities and ensure that all work adheres to industry standards. Keeping accurate records not only promotes safety but also enhances the overall quality of welding projects.